![]() ![]() There’s no fear of misplacing documents or important paperwork, because file folders offer you a safe way to store them. We’ll touch on those in next week’s Bindery Success™ article.Office Supplies File Folders – Organizing Piles of Paperwork Made Simple But never fear there are some basic things you can do to keep things on track. When you look at all the variables, it’s enough to make you run for the hills. It always pays to be mindful of RH levels for best results. ![]() ![]() Of course you also need to use a creasing tool to fold papers heavier than a text-weight if you want to avoid fiber cracking. These two images (right) from Sappi Paper’s Folding and Creasing show the powerful effect of working with the proper humidity levels. Low RH also contributes to fiber cracking problems. A low RH can contribute to more occurrences of static problems. Next we have the environment in which relative humidity (RH) plays a huge role. An ink supplier changes the recipe to their ink and now a j ob you’ve run many times before is scuffing on the folding machine or scratching on the saddle stitcher. A minor change in a microscopic component of the printed piece can totally change how the printed job will run when it gets to the bindery. Inks, coatings, and varnishes all bond to the paper and to each other in complicated ways. When we print on paper we introduce chemical processes that are not fully understood. If the printed sheet happens to go through a dryer, it becomes even more brittle. The printing process makes paper less flexible, more brittle, and harder to finish. Now the paper reaches the press room where we add inks, coatings, and varnishes with various saturation and coverage. High fiber content adds more stability to a sheet than low-fiber products such as triple-coated or recycled stocks. The bond between paper base and the coating.Thicker coatings are more susceptible to cracking.More coating might print better with a higher gloss but it could be harder to fold. Now let’s add the countless variations in the manufacturing process which affect the performance of paper: Remember, they’re only talking about the physics and chemistry of what bonds two paper fibers together. ![]() It is still not clear, however, which of these mechanisms dominates or if an interplay of several mechanisms is relevant.” What is agreed is that all of these mechanisms contribute in some way to bonding two pulp fibres together. More recently, micro-compressions, capillary bridges, and stress due to the drying process have been under discussion. In the past, the following possible bonding mechanisms were considered: hydrogen bonds, mechanical interlocking, electrostatic interactions, inter-diffusion of cellulose molecules, and van der Waals forces. In the article What Holds Paper Togetheron the authors say, “Several mechanisms have been suggested to play a significant role in forming the fibre-fibre bonds that lead to the fibre network that we call paper. It’s also interesting to note there are several theories about the way paper fibers bond together. The dimensions of pulp fibers depend on the species and origin of the tree and can vary within the individual tree. The size and orientation of fibers will affect paper folding and finishing performance. Recycled papers include material recovered from used paper. Water is a major ingredient as are any of dozens of chemicals. Calcium carbonate or other clay coatings are added in various amounts for glossiness. Sizing is a filler that reduces paper’s tendency to absorb water, thus making it possible for inks to stay on the surface and dry. Paper is made of cellulose fibers found in wood pulp and some papers include cotton fibers. When we look at the components of paper, it’s easier to understand why so many problems can arise. Yet as modern engineers, chemists, and scientists create new methods of manufacturing, the mysteries deepen! After more than 2,000 years of making paper, you’d think we’d have solved all its mysteries. The oldest known sheet of paper dates from around 179 BC in China. Paper is complex far beyond its simple appearance. Much of this print finishing difficulty stems from paper. So why does it get so complicated and what can we do to simplify things? After all, most printers work with paper that varies just several thousandths of an inch in thickness. When I encounter “simple” paper folding problems with no solution it reminds me what it was like to be an apprentice. Heck, after 35 years working around bindery equipment I too am often surprised. The simplest of folding jobs can generate all sorts of problems and questions. It’s no surprise when newcomers to print finishing are thwarted by its hidden complexity. ![]()
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